Sample Loss Ledger
This is an example of the Loss Ledger you'll receive as part of your Operational Loss Assessment. Actual deliverables are customized to your specific operations and data.
Loss Ledger - Top 5 Loss Drivers
Ranked by annual financial impact
| Rank | Loss Category | Annual Loss | Frequency | Root Cause |
|---|---|---|---|---|
1 | Unplanned Downtime - Line 3 | $847,000 | 47 events | Bearing failures in conveyor system |
2 | Quality Scrap - Station 7 | $612,000 | Daily | Calibration drift on sensor array |
3 | Changeover Delays | $483,000 | 12x/week | Missing standard work procedures |
4 | Rework - Assembly Area | $291,000 | 8%% rate | Training gap on new operators |
5 | Material Shortages | $234,000 | 3x/week | Kanban signals not maintained |
Repeat-Loss Map - Pattern Analysis
Recurring issues and their triggers
68% of Line 3 failures occur within 2 hours of Monday startup
Quality issues spike 40% during shift transitions
Scrap rate doubles when ambient temp exceeds 78°F
Maintenance events pushed back average 4.2 days from schedule
90-Day Recovery Plan Preview
Prioritized actions with expected impact
Implement predictive maintenance on Line 3 conveyor bearings
Days 1-30
$423K savings
Deploy automated calibration alerts for Station 7 sensors
Days 1-30
$306K savings
Standardize changeover procedures with visual work instructions
Days 31-60
$241K savings
Structured onboarding program for new assembly operators
Days 31-60
$145K savings
Kanban system audit and reset
Days 61-90
$117K savings
Get Your Own Loss Ledger
This sample shows what's possible. Your actual Loss Ledger will be customized to your operations, your data, and your specific loss patterns.